PARTS FAMILIARIZATION WORKBOOK NO. 2
240/260
Section 3: 1985 Through 1987 240/260 Models
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INTRODUCTION Part - 1
Ongoing refinements to the 240 were made from 1985 through 1987. Although these models
appear to be very similar to the 1978 through 1984 models, many subtle improvements
were made.
These improvements added more new part numbers to the range. The parts catalog system
was growing becasue of this increase in the number of 240 parts.
This Section is split up into the following segments:
- Engine/drive train
- Electrical/brakes
- Suspension/steering
- Body
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Engine/Drive Train
In 1985 the B-23OF was introduced as a replacement for the B-23F used on the
1984 non-Turbo U.S. models and the B-23E used on Canadian 240 models. It
contains the same dependable overhead camshaft, aluminum cylinder head and cast
iron block design of its predecessors.
The B-23OF engine is used on the DL and GL models. The B-21F - Turbo engine was
used in the Turbo models.
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The B-23OF engine features lighter pistons, new piston rings, relocated and
lighter piston pins, lighter forged connecting rods, and an alloy steel
crankshaft with eight counterweights (previously four). Other improvements
include smaller main and rod bearings to help reduce friction and a few other
internal revisions.
Why make internal changes to an already dependable, economical engine? The reasons speak
for themselves:
- Internal friction was reduced by 15%.
- Vibration was reduced.
- Fuel consumption at idle was reduced by 4%.
- Cold starting was improved and overall engine operation was quieter and smoother.
The fuel/emissions system (called LH-Jetronic 2.2) is an improvement over the
previous system. A drawing of the component parts appears below:
Notice that two parts, both called electronic control unit appear on the
diagram. One works the ignition and is located in the engine compartment on the
front right side. The other controls the fuel injection system and is located
in the car interior.
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Many control units look alike. Do not assume that units can be interchanged
between Volvos. For instance, an ignition control unit for a 1985 240
with a B-230F engine should not be replaced with a similar-looking control unit
from a 1985 Volvo 740 that also has a B-230F. Always use the correct part
number for a specific application.
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The six-cylinder diesel engine (D-24) 240 sedan and wagon models were available
in very limited numbers -all were late 1984 production, and none was available
in California. Parts for these engines were discussed in the previous section.
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The last year for the 240 Turbo was 1985. By that time, the B-21F - Turbo came
with an air-to-air intercooler standard from the factory. An extra cooling fan
is mounted in front of the radiator and intercooler to increase air flow.
Various improvements to the component parts in the driveline (also called power
transmission) continued to occur. None of these improvements changed the
basic design of the driveline previously mentioned in Section 2.
Changes include new parts like larger bearings in some transmissions, different
splines on the propeller shaft and other detail improvements.
Starting with the 1987 models, a new five-speed manual transmission (designated
M47) was introduced. The M47 is a further development of earlier Volvo manual
transmissions.
The M45 is the original, basic 240 four-speed manual transmission. The
M46 transmission is basically an M45 with an overdrive assembly added to it.
Along this same line of thought, the M47 is an M45 with a fifth gear assembly
added. Parts vary between transmission types, so never assume that an M45 or
M46 part will fit an M47.
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